Wasteline Replacement in Tidal Flats
Construction | Gladstone, QLD
Overview
The QAL Waste Line Replacement project involved the installation of an 8.8 km above-ground pipeline at Queensland Alumina’s Gladstone refinery. The project required a low-impact solution to gain access for installing the new line while operations continued, as well as for the removal of the old line and piling upgrades to existing structures.
Tidal Zones & Sensitive Marine Mud
The pipeline route required access through sensitive marine mud and intertidal areas, which are home to a rich biodiversity of marine and bird life. The challenge was to provide stable and uninterrupted access for plant and vehicles over the soft mud while ensuring minimal ground disturbance and eliminating any risk of contamination to the ecosystem.
Low-Impact Marine Access
Dura-Base matting provided the ideal low-impact solution. The composite mats interlocked to form a stable roadway over the marine mud. To further protect the environment, a polyliner was used to separate the mats from the mud, preventing contamination.
To ensure stability against tidal fluctuations, star pickets were used to secure the mats. This combination provided a secure, cost-effective, and environmentally friendly platform that allowed the project team to complete the installation without harm to the intertidal zones.
Results
The implementation of Dura-Base matting streamlined the pipeline installation, reducing both the project timeline and cost. The intertidal ecosystem remained protected throughout the project, demonstrating that heavy industrial infrastructure works can be successfully completed in sensitive environments with the right access solution.
Project Details
Key Benefits
Resource Conservation
- Protected rich biodiversity of marine and bird life
- Prevented contamination via polyliner separation
Emission Reduction
- Streamlined installation process
- Reduced project timeline and heavy machinery movements
Minimised Time On Site
- Modular interlocking mats for rapid deployment
- Easily removed at project completion
Soil Conservation
- Minimal ground disturbance in intertidal zones
- Matting held in place by star pickets against tides
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Gallery







Bogmats Keeping Equipment Away from the Mud
Proven Performance
JWA's composite matting solutions have been trusted by industry leaders across Australia for over a decade.