Powerline Stringing - Dulacca Wind Farm

Renewables | Dulacca, QLD

Powerline Stringing - Dulacca Wind Farm

Overview

How Dura-Base Composite Mats provided a cost-effective alternative to traditional crushed rock for the 180MW Dulacca Windfarm project, protecting sensitive agricultural land.

Composite Matting on Powerline Stringing Works

JWA assisted in connecting the 180MW Dulacca Windfarm, home to Australia's tallest wind turbines standing at 230 metres in height, to the national electricity grid. The project required access and working platforms in sensitive agricultural land and Dura-Base Composite Mats was selected as the cost-effective alternative to traditional crush rock.

Benefits of Composite Matting

Site team installed 560 Dura-Base mats (equivalent to 1.2 km of road) in just one week, saving significant time compared to traditional rock methods, which would have taken 4-5 weeks.

The project made use of 4,700m² of composite mats for temporary roadway and safe work platforms. According to calculations by JWA, considering the standard 300 mm thickness of gravel base typically used for construction access, the utilisation of mats saved approximately 2,818 tons of crushed rock. To put it in perspective, this equates to about 232 loads of 24-ton dump trucks, as opposed to just 22 semi-trailers needed for transporting the mats - both to and from site. This significantly reduces not just the need for quarried material, but also the carbon emissions from transportation.

Results

Using Dura-Base mats helped reduce the resources required, the time and the cost of the delivery of the works package that saw the wind farm being connected to the grid on schedule.

Project Details

Project Name Powerline Stringing - Dulacca Wind Farm
Industry
Location Dulacca, QLD

Key Benefits

Resource Conservation

  • Savings of approximately $550,000 in quarried material costs
  • Elimination of 60% of the estimated costs associated with rock access
  • No need for additional top-ups after heavy rain

Emission Reduction

  • Delivery and pickup of mats saved on 210 truck trips, cutting down on transport emissions compared to usage of quarried material

Minimised Time On Site

  • Installation and removal of the roadway using mats took only 15 days, whereas traditional rock access would have taken 50 days

Soil Conservation

  • The remediation process after mat removal involved recultivating the land as part of normal cultivation practices, avoiding the need for mechanical removal of imported materials, reinstating removed soil, and achieving compaction levels suitable for safe agricultural machinery traffic
  • Eliminated the risk of cross-contamination to the sensitive agricultural land

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Gallery

Powerline Stringing - Dulacca Wind Farm gallery image 1
420 sqm per 24t trailer
Bogmats for low impact access into agricultural lands
Double layers of composite mats for additional load spread
Reusable Work Platforms for Powerline Stringing Works
Composite roadway mats with minimal topsoil disturbance
Modular work platforms with flexible layouts
Trusted by Industry Leaders

Proven Performance

JWA's composite matting solutions have been trusted by industry leaders across Australia for over a decade.